Helios | Laser Thermal Power Sensors | Power Sensors - Ophir
Helios | Laser Thermal Power Sensors | Power Sensors - Ophir
Helios | Laser Thermal Power Sensors | Power Sensors - Ophir

Helios-Profinet

7Z02768
Beschreibung: 

Helios-Profinet misst industrielle Hochleistungslaser bis zu einer Leistung von 12kW, in dem es innerhalb einer kurzen Bestrahldauer die Energie erfasst. Der Laser wird dabei auf einen Puls von 0,3 bis zu mehreren Sekunden eingestellt. Helios-Profinet ist für Kurzzeitmessungen konzipiert, benötigt daher keinerlei Kühlung und ist deshalb äußerst kompakt.

Specification

  • LP2, absorption ~94%
  • Ø50mm
  • 860-1100nm
  • 50W-12kW
  • 100J – 5kJ
  • N.A.
  • 200 Lx123 Wx144 H (mm) - Open, 200 L x 100 W x 84 H(mm)-Closed
  • N.A.
  • N.A.
  • 3 s
  • N.A.
  • 4kJ/cm²
  • 12kW
  • N.A.
  • CE, UKCA, China RoHS
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FAQ

How can the Helios measure high powers without any water cooling?

The key to Helios’ ability to handle high powers with a small, uncooled body is the limit on exposure time. The specifications state a maximum accumulated energy of 10kJ, so one can hit the Helios with 12kW (max power) for up to about 0.8s.

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How can the Helios measure laser exposures of less than a second, if its response time is 2.5s?

The 2.5s response time of the Helios would indeed be problematic if it were measuring the power directly. In actuality it integrates the power received to measure the energy of the pulse. An internal photodiode is used to detect the pulse width. The power is then calculated by P = E / Δt.

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How do I install the Helios? What connectors and cables does it use?

Basic use with Profinet requires one power supply cable and one Profinet cable. Using RS232 or the PC application requires one power supply cable and one RS232 cable. If you want to use the Helios in a line/star topology, where it is daisy-chained with the next device in line, then you should use two power supply cables and two Profinet cables.
RS232 uses a standard DB9 RS232 cable. Profinet uses a Profinet-grade cable and RJ45 connectors. The power supply is a standard Profinet power supply from the Han PushPull series. For more information and mating connectors, see Chapter 3 of the manual.

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How many measurements can be made in quick succession?

This is limited by the temperature the Helios body reaches, that is measured by an internal sensor. The temperature shouldn’t be allowed to exceed 60° C. In our experience, this translates to about 40 kJ of accumulated exposure. Of course, the longer one waits in between pulses (allowing the body to cool), the more total energy it can take. That is why the temperature sensor should be used as the primary indicator of overheating, while 40 kJ should be treated as a rule of thumb.

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How long does it take the Helios to cool down and be ready for another shot?

After the Helios reaches the maximum temperature of 60° C (approx. 40 kJ of accumulated energy), it should take about 10 20 minutes for it to cool back down to room temperature. Therfore, use the temperature sensor as the indication of how many pulses can be measured

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Does the Helios have an interlock option to avoid damage?

Whether RS232 or Profinet is used, there is a command to query the current temperature. The customer is responsible for integrating this into the measurement script and coordinating with the laser control to make sure the laser is not allowed to be measured when the temperature is over the limit. If using the PC application, one should select: Options > Log Temperature Enable. This will show the current temperature (and log it). If the temperature goes over the limit, it will turn red.

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What is each Helios panel LED indicator for?

There are seven LEDs for different status/error indications. From left to right (and top to bottom), the LEDs are:

  1. Power
  2. COM (Green)
  3. COM (Red)
  4. Link (Port 1)
  5. TX/RX (Port 1)
  6. Link (Port 2)
  7. TX/RX (Port 2)

For more detailed information, see Chapter 7 of the manual.

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How can I clean the Helios glass window?

Use methanol and a tissue or clean air.

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Do I need to recalibrate my instrument? How often must it be recalibrated?

Unless otherwise indicated, Ophir sensors and meters should be recalibrated within 18 months after initial purchase, and then once a year after that.

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Can a laser measurement depend on the distance from the laser to the sensor?

In theory, if a beam is completely parallel and fits within the aperture of a sensor, then it should make no difference at all what the distance is; it will be the same number of photons (ignoring absorption by the air, which is negligible except in the UV below 250nm). If, nevertheless, you do see such a distance dependence, there could be one of the following effects happening:

  • If you are using a thermal type power sensor, you might actually be measuring heat from the laser itself; when very close to the laser, the thermal sensor might be “feeling” the laser’s own heat. That would not, however, continue to have an effect at more than a few cm distance unless the light source is weak and the heat source is strong.
  • Beam geometry – The beam may not be parallel and may be diverging. Often, the lower intensity wings of the beam have greater divergence rate than the main portion of the beam. These may be missing the sensor's aperture as the distance increases. To check that you'd need to use a profiler, or perhaps a BeamTrack PPS (Power/Position/Size) sensor.
  • If you are measuring pulse energies with a diffuser-based pyroelectric sensor: Some users find that when they start with the sensor right up close to the laser and move it away, the readings drop sharply (typically by some 6%) over the first few cm. This is likely caused by multiple reflections between the diffuser and the laser device, which at the closest distance might be causing an incorrectly high reading. You should back off from the source by at least some 5cm, more if the beam is not too divergent.

Needless to say, it’s also important to be sure to have a steady setup; a sensor held by hand could easily be moved around involuntarily, which could cause partial or complete missing of the sensor’s aperture at increasing distance, particularly for an invisible beam.

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Videos

Increase Production Quality and Efficiency by Measuring with Ophir's Helios Laser Power Meter Increase Production Quality and Efficiency by Measuring with Ophir's Helios Laser Power Meter
Helios Industrial Laser Power Meter – Setup and Use Helios Industrial Laser Power Meter – Setup and Use Helios Industrial Laser Power Meter – Setup and Use

Ophir’s Helios industrial laser power meter is a compact instrument for measuring high power lasers in factory environments.
In this video, we’ll see how to set it up, and how to operate it.

Introducing the Helios Industrial Laser Power Meter Introducing the Helios Industrial Laser Power Meter Introducing the Helios Industrial Laser Power Meter

For measuring high power lasers in industrial settings, meet Ophir’s Helios.
Designed with factory automation in mind, it has a robust, industrial design for harsh environments, and its communication interfaces make it easy to integrate into factory networks.
Get a brief introduction to the new Helios in this video.

For measuring high power lasers in industrial settings, meet Ophir’s Helios.
Designed with factory automation in mind, it has a robust, industrial design for harsh environments, and its communication interfaces make it easy to integrate into factory networks

Tutorials

Tutorials and Articles

White Paper - The challenge of battery production

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Ophir Power/Energy Meter Calibration Procedure and Traceability/Error Analysis

This document discusses the interpretation and basis for stated measurement accuracy of Ophir Laser Power/Energy meters.
1. General Discussion
2. Combination of Errors and Total Error
3. Analysis of Power and Energy Calibration Errors
4. Detailed Analysis of Power and Energy Calibration Errors

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Laser Measurements in Materials Processing: How and When They Absolutely, Positively Must Be Made

19th century British physicist and engineer William Thomson, 1st Baron Kelvin, was the first to say, “If you can’t measure it, you can’t improve it.” When applying this principle to improving laser-based processes, there are a variety of parameters that must be measured. Given the continuously rising power of laser systems in material processing, the requirements for measurement systems are more challenging than ever. Which technologies are available to measure high-power lasers? How often should they be measured? What measurements should be tracked? When this data is collected, what should be done with it? Weiterlesen...

How do I know what range, or scale, to set my power/energy meter to? And what happens if I go over range?

Each given range represents one level of gain of an internal amplifier. The electronics, as always, have a limited Dynamic Range. If the measured signal is too low, in other words near the bottom of the range, then it may be lost in the noise and the reading will be inaccurate and noisy. If it’s too high – there may be saturation issues. To give an instrument a usefully wide dynamic range, multiple scales or ranges are used. Switching from range to range can be automatic (“Autorange”), or manual. Autoranging simply starts automatically at the least sensitive range and works its way down the ranges, sampling the signal as it goes, till it finds a range at which the signal is properly detected. Note, by the way, that only in POWER mode is Autoranging available. If we are working in Single Shot Energy mode, there is no Autoranging – simply because when we are measuring a single pulse, the instrument has no opportunity to work its way down the ranges as in Power mode.

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Types of power / Energy Laser Sensors General Introduction

Power and Single Shot Energy Sensors
Ophir provides two types of power sensors: Photodiode sensors and Thermal sensors. Photodiode sensors are used for low powers from picowatts up to hundreds of milliwatts and as high as 3W. Thermal sensors are for use from fractions of a milliwatt up to thousands of watts.
Thermal sensors can also measure single shot energy at pulse rates not exceeding one pulse every ~5s.

Repetitive Pulse Energy Sensors
For higher pulse rates, Ophir has pyroelectric energy sensors able to measure pulse rates up to tens of KHz. These are described in the energy sensor section, section 1.3.

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5 Situations Where Laser Performance Measurement is Necessary

Measuring the performance of a laser has possible for a number of years and is accomplished with a variety of techniques. These electronic laser measurement solutions give the laser user more relevant, time-based data that shows trends in laser performance rather than single data points. While these solutions have provided laser users with the ability to present data in a simple and easy to understand manner, the application of the data still seems to be unclear to many laser users. Weiterlesen...

Accessories

Customers that purchase the above items also consider the following items. Ophir-Spiricon meters and sensors include a standard manufacturers warranty for one year. Add a one year Extended Warranty to your meter or sensor, which includes one recalibration.
  • Power Supply Cable for Helios

    7Z10458A

    Power Supply 5m Cable (1 unit supplied with Helios)

  • Profinet Cable for Helios

    7E01298

    Profinet Plug RJ45 IP67 5m Cable (1 unit supplied with Helios)

  • RS232 Cable for Helios

    7E01209

    D9F to D9M shielded 10m cable

  • Replacement Window

    7Z08332

    Replacement window for Helios