Sometimes water-cooled sensors get corrosion damage inside. How can this be prevented?
Corrosion is caused by interactions between the metallic components of the sensor and the cooling water, which may contain a variety of dissolved ions. Many factors affect the risk of corrosion forming, but the most important are the pH and the mixture of ions in the water. For this reason, we recommend using neutral deionized water in a closed circulating system (pH between 6 and 8). Please note that deionized water is usually slightly acidic (pH 5.65) due to absorption of CO2 from the atmosphere. The cooling water can be neutralized by adding 5 ml of a 10 mM solution of NaOH for each liter of water in the cooling system.
To prevent corrosion it is also crucial to not allow standing water to evaporate inside the sensor when it is not in use. When disconnecting a sensor from the cooling system, the water channel should be cleared by blowing compressed air through it.
The commercial additive Optishield Plus is also recommended for systems such as ours that have copper and aluminum in them. It has the additional benefit of having biocides to prevent buildup of organic contamination.
For those customers still experiencing problems with corrosion, we recommend the new thermal sensor 1000WP-BB-34 which has a special design in which all materials that come into contact with the cooling water are either copper or nonmetallic.